JSK Engitech Rapid Mixer Granulator: Precision and Efficiency in Granulation Technology
JSK Engitech Rapid Mixer Granulator: Precision and Efficiency in Granulation Technology
Blog Article
In today's fast-paced industrial landscape, especially within the pharmaceutical, chemical, food, and cosmetic sectors, consistency, speed, and hygiene in production are non-negotiable. Recognizing this need, JSK Engitech Industries presents the Rapid Mixer Granulator (RMG)—an advanced solution engineered for precision granulation, ensuring superior product quality and streamlined processing.
Robust Design and Advanced Engineering
The Rapid Mixer Granulator from JSK Engitech is meticulously designed to meet Good Manufacturing Practice (GMP) standards. Built using premium-grade stainless steel, it provides excellent corrosion resistance and durability for long-term industrial use.
Gross Capacity: 600 liters
Working Capacity: 480 liters
Wet Mass Capacity: Up to 240 kg
Contact Parts: AISI 316 stainless steel for optimal hygiene and strength
Structure: Rigid and compact, built for demanding operational environments
High-Efficiency Mixing System
At the heart of the RMG lies a four-arm mixing impeller paired with a high-speed chopper blade. This dual-action system allows for fast and effective mixing of dry powders and wet binders, producing uniform granules.
Main Motor: 40/50 HP, speeds of 730/1470 RPM
Chopper Motor: 5 HP, speeds of 1430/2900 RPM
Dimensions: 3000mm (L) x 2850mm (W) x 3600mm (H)
Weight: Approximately 3500 kg
This configuration ensures uniform distribution of binder solutions and consistent granule formation, which is critical for downstream processes like drying, compression, and packaging.
Multi-Industry Applications
The versatility of the JSK Rapid Mixer Granulator makes it suitable for a wide range of industries:
Pharmaceuticals: Ensures consistent blending of APIs and excipients, improving tablet and capsule uniformity.
Chemicals: Efficiently combines powders and granules, maintaining product integrity.
Food Processing: Mixes ingredients like spices, flour, and additives for homogeneous formulations.
Cosmetics: Blends fine powders and raw materials for uniform application in cosmetic products.
Smart Features for Operational Excellence
JSK Engitech has integrated several intelligent and user-focused features to enhance usability, safety, and productivity:
PLC-Based Controls (Optional): Integrated HMI touch screen for real-time process monitoring and parameter adjustments
Electro-Pneumatic Discharge: Flush-fitting plug ensures residue-free, hassle-free unloading
Safety Mechanisms: Equipped with top lid limit Rapid Mixer Granulator switches, discharge port sensors, air pressure monitors, emergency stop buttons, and overload relays
Hygiene and Cleanability: Removable impellers and chopper blades make cleaning simple and quick. Air-purging shaft seals prevent contamination and maintain product purity
Maintenance and Longevity
To maintain the machine's high performance, routine maintenance is advised:
Regular inspection of motors, seals, and gaskets
Lubrication as per manufacturer guidelines
Periodic checks of the electrical control systems
Prompt replacement of worn-out parts
These best practices ensure uninterrupted operation and extend the lifespan of the equipment.
Get in Touch
For companies looking to elevate their mixing and granulation process, the JSK Rapid Mixer Granulator offers a perfect balance of performance, reliability, and compliance.
Contact Details
JSK Engitech Industries
D – 21, Adishwar Gold, Nikol-Kathwada Cross Road, SP Ring Road, Ahmedabad-382350, Gujarat, India
Email: [email protected]
Website: www.jskengitech.com
Conclusion
The Rapid Mixer Granulator by JSK Engitech is Rapid Mixer Granulator more than just a machine—it's a solution that empowers manufacturers to meet strict industry standards with confidence. From robust construction to intelligent control systems and cross-industry versatility, the RMG exemplifies precision, safety, and operational excellence. Whether you're manufacturing pharmaceuticals, blending cosmetics, or processing food and chemicals, this granulator delivers consistent results, batch after batch.